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Year 2023, Volume: 6 Issue: 1, 7 - 11, 30.06.2023

Ömer Eyercioğlu Kürşad Göv Adem Aksoy

Abstract

References

  • Kumar, S.S., Hiremath, S.S., A review on abrasive flow machining (AFM), Procedia Technology. 2016, 25:1297-1304
  • Dixit, N., Sharma, V., and Kumar, P., Research trends in abrasive flow machining: A systematic review, Journal of manufacturing Processes. 2021, 64:1434-1461
  • Rhoades, L., Abrasive flow machining: a case study, Journal of Materials Processing Technology. 1991, 28(1-2):107-116
  • Jain, R.K., Jain, V.K., and Dixit, P., Modeling of material removal and surface roughness in abrasive flow machining process, International Journal of Machine Tools and Manufacture. 1999, 39(12):1903-1923
  • Jain, R.K., Jain, V.K., Specific energy and temperature determination in abrasive flow machining process, International Journal of machine tools and manufacture. 2001, 41(12):1689-1704
  • Jain, V., Adsul, S., Experimental investigations into abrasive flow machining (AFM), International Journal of Machine Tools and Manufacture. 2000, 40(7):1003-1021
  • Li, J., Zhu, Z., Hu, J., Zhou, Z., Zhang, X., and Zhao, W., Particle collision-based abrasive flow mechanisms in precision machining, The International Journal of Advanced Manufacturing Technology. 2020, 110:1819-1831
  • Munhoz M.R., Dias, L.G., Breganon, R., Ribeiro, F.S.F., de Souza Gonçalves, J.F., Hashimoto, E.M., and da Silva Júnior, C.E., Analysis of the surface roughness obtained by the abrasive flow machining process using an abrasive paste with oiticica oil, The International Journal of Advanced Manufacturing Technology. 2020, 106(11-12):5061-5070
  • Eyercioğlu, Ö, Göv, K., and Aksoy, A., Abrasive Flow Machining Of Asymmetric Spur Gear Forging Die, Harran Üniversitesi Mühendislik Dergisi. 2018, 4(1):12-20
  • Göv, K., Eyercioğlu, Ö., Abrasive Flow Machining of Ti-6Al-4V. in International Science and Technology Conference. of Conference. 2017
  • Kopač, J., Bahor, M., Interaction of the technological history of a workpiece material and the machining parameters on the desired quality of the surface roughness of a product, Journal of Materials Processing Technology. 1999, 92:381-387
  • Inagaki, I., Takechi, T., Shirai, Y., and Ariyasu, N., Application and features of titanium for the aerospace industry, Nippon steel & sumitomo metal technical report. 2014, 106(106):22-27
  • Narutaki, N., Murakoshi, A., Motonishi, S., and Takeyama, H., Study on machining of titanium alloys, CIRP Annals. 1983, 32(1):65-69
  • Gov, K., Eyercioglu, O., Effects of abrasive types on the surface integrity of abrasive-flow-machined surfaces, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. 2018, 232(6):1044-1053
  • Gov, K., Eyercioğlu, Ö., and Çakır, M., Investigation of the Effect of Abrasive Flow Machining (AFM) Parameters on Wire Erosion Cut Die Surface, TMMOB Chamber of Mechanical Engineers Konya Branch VI. Machinery Design and Manufacturing Technologies Congress. 2011
  • Aksoy, A., Eyercioglu, O., and Gov, K., Abrasive Flow Machining Of Fiber Extrusion Spinneret Holes. in The International Conference of Materials and Engineering Technology (TICMET’19). of Conference. Gaziantep Turkey2019
  • Bremerstein, T., Potthoff, A., Michaelis, A., Schmiedel, C., Uhlmann, E., Blug, B., and Amann, T., Wear of abrasive media and its effect on abrasive flow machining results, Wear. 2015, 342:44-51
  • Sudhakara, D., Suresh, S., and Vinod, B., Experimental study on Abrasive Flow Machining (AFM): new approach for investigation on Nano-SiC in the improvement of material removal and surface finishing, Journal of Bio-and Tribo-Corrosion. 2020, 6(1):24
  • Jain, V., Ranganatha, C., and Muralidhar, K., Evaluation of rheological properties of medium for AFM process, 2001,
  • Williams, R.E., Rajurkar, K., Metal removal and surface finish characteristics in abrasive flow machining, Mechanics of Deburring and Surface Finishing Processes. Presented At The Winter Annual Meet. of The American Soc. Mechanical. 1989, 38:93-106
  • Gedik, E., Kurt, H., Recebli, Z., and Balan, C., Two-dimensional CFD simulation of magnetorheological fluid between two fixed parallel plates applied external magnetic field, Computers & fluids. 2012, 63:128-134
  • Rajeshwar, G., Kozak, J., and Rajurkar, K.P., Modelling and monitoring and control of abrasive flow machining. in Proc. of NSF Design and Manufacturing system conference. of Conference. 1994
  • Jain, R.K., Jain, V.K., Simulation of surface generated in abrasive flow machining process, Robotics and Computer-Integrated Manufacturing. 1999, 15(5):403-412
  • Singh, S., Shan, H., Development of magneto abrasive flow machining process, International Journal of Machine Tools and Manufacture. 2002, 42(8):953-959
  • Seifu, Y., Kumar, S.S., and Hiremath, S.S., Modeling and simulation: machining of mild steel using indigenously developed abrasive flow machine, Procedia Technology. 2016, 25:1312-1319
  • Soydan, O., Gov, K., and Eyercioğlu, O., Surface Finishing of Aerospace Materials, El-Cezeri Journal of Science and Engineering. 2020, 7(2):700-709

VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING

Year 2023, Volume: 6 Issue: 1, 7 - 11, 30.06.2023

Ömer Eyercioğlu Kürşad Göv Adem Aksoy

Abstract

Abrasive flow machining (AFM) is a non-traditional finishing method that is recently becoming popular. Increasing surface quality demands and developing manufacturing technologies need high costs and time. AFM process satisfies these demands in a short time period. In this study, the material removal model for a double-acting AFM and the experimental validation of the model was presented. The material removal model was based on the mathematical model suggested by Jain et.al [13] and the active grain numbers and the total material removal formulations were re-evaluated. A CFD analysis was carried out to determine the wall shear stress, velocity distribution, static and dynamic pressure values and used in the mathematical model. The experimental study is performed on the Ti-6Al-4V alloy using 400 mesh size SiC abrasive for 20%, 40%, and 60% abrasive concentrations by weight. The results of the experimental study were compared with the results of the mathematical model presented in the study. The differences between the results of the presented model and the experimental ones are very close to each other for all abrasive concentrations. By using the presented model, the AFM process parameters can be pre-determined according to the required final form.

Keywords

Abrasive Flow Machining surface finishing mathematical modeling CFD analysis of AFM

References

  • Kumar, S.S., Hiremath, S.S., A review on abrasive flow machining (AFM), Procedia Technology. 2016, 25:1297-1304
  • Dixit, N., Sharma, V., and Kumar, P., Research trends in abrasive flow machining: A systematic review, Journal of manufacturing Processes. 2021, 64:1434-1461
  • Rhoades, L., Abrasive flow machining: a case study, Journal of Materials Processing Technology. 1991, 28(1-2):107-116
  • Jain, R.K., Jain, V.K., and Dixit, P., Modeling of material removal and surface roughness in abrasive flow machining process, International Journal of Machine Tools and Manufacture. 1999, 39(12):1903-1923
  • Jain, R.K., Jain, V.K., Specific energy and temperature determination in abrasive flow machining process, International Journal of machine tools and manufacture. 2001, 41(12):1689-1704
  • Jain, V., Adsul, S., Experimental investigations into abrasive flow machining (AFM), International Journal of Machine Tools and Manufacture. 2000, 40(7):1003-1021
  • Li, J., Zhu, Z., Hu, J., Zhou, Z., Zhang, X., and Zhao, W., Particle collision-based abrasive flow mechanisms in precision machining, The International Journal of Advanced Manufacturing Technology. 2020, 110:1819-1831
  • Munhoz M.R., Dias, L.G., Breganon, R., Ribeiro, F.S.F., de Souza Gonçalves, J.F., Hashimoto, E.M., and da Silva Júnior, C.E., Analysis of the surface roughness obtained by the abrasive flow machining process using an abrasive paste with oiticica oil, The International Journal of Advanced Manufacturing Technology. 2020, 106(11-12):5061-5070
  • Eyercioğlu, Ö, Göv, K., and Aksoy, A., Abrasive Flow Machining Of Asymmetric Spur Gear Forging Die, Harran Üniversitesi Mühendislik Dergisi. 2018, 4(1):12-20
  • Göv, K., Eyercioğlu, Ö., Abrasive Flow Machining of Ti-6Al-4V. in International Science and Technology Conference. of Conference. 2017
  • Kopač, J., Bahor, M., Interaction of the technological history of a workpiece material and the machining parameters on the desired quality of the surface roughness of a product, Journal of Materials Processing Technology. 1999, 92:381-387
  • Inagaki, I., Takechi, T., Shirai, Y., and Ariyasu, N., Application and features of titanium for the aerospace industry, Nippon steel & sumitomo metal technical report. 2014, 106(106):22-27
  • Narutaki, N., Murakoshi, A., Motonishi, S., and Takeyama, H., Study on machining of titanium alloys, CIRP Annals. 1983, 32(1):65-69
  • Gov, K., Eyercioglu, O., Effects of abrasive types on the surface integrity of abrasive-flow-machined surfaces, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. 2018, 232(6):1044-1053
  • Gov, K., Eyercioğlu, Ö., and Çakır, M., Investigation of the Effect of Abrasive Flow Machining (AFM) Parameters on Wire Erosion Cut Die Surface, TMMOB Chamber of Mechanical Engineers Konya Branch VI. Machinery Design and Manufacturing Technologies Congress. 2011
  • Aksoy, A., Eyercioglu, O., and Gov, K., Abrasive Flow Machining Of Fiber Extrusion Spinneret Holes. in The International Conference of Materials and Engineering Technology (TICMET’19). of Conference. Gaziantep Turkey2019
  • Bremerstein, T., Potthoff, A., Michaelis, A., Schmiedel, C., Uhlmann, E., Blug, B., and Amann, T., Wear of abrasive media and its effect on abrasive flow machining results, Wear. 2015, 342:44-51
  • Sudhakara, D., Suresh, S., and Vinod, B., Experimental study on Abrasive Flow Machining (AFM): new approach for investigation on Nano-SiC in the improvement of material removal and surface finishing, Journal of Bio-and Tribo-Corrosion. 2020, 6(1):24
  • Jain, V., Ranganatha, C., and Muralidhar, K., Evaluation of rheological properties of medium for AFM process, 2001,
  • Williams, R.E., Rajurkar, K., Metal removal and surface finish characteristics in abrasive flow machining, Mechanics of Deburring and Surface Finishing Processes. Presented At The Winter Annual Meet. of The American Soc. Mechanical. 1989, 38:93-106
  • Gedik, E., Kurt, H., Recebli, Z., and Balan, C., Two-dimensional CFD simulation of magnetorheological fluid between two fixed parallel plates applied external magnetic field, Computers & fluids. 2012, 63:128-134
  • Rajeshwar, G., Kozak, J., and Rajurkar, K.P., Modelling and monitoring and control of abrasive flow machining. in Proc. of NSF Design and Manufacturing system conference. of Conference. 1994
  • Jain, R.K., Jain, V.K., Simulation of surface generated in abrasive flow machining process, Robotics and Computer-Integrated Manufacturing. 1999, 15(5):403-412
  • Singh, S., Shan, H., Development of magneto abrasive flow machining process, International Journal of Machine Tools and Manufacture. 2002, 42(8):953-959
  • Seifu, Y., Kumar, S.S., and Hiremath, S.S., Modeling and simulation: machining of mild steel using indigenously developed abrasive flow machine, Procedia Technology. 2016, 25:1312-1319
  • Soydan, O., Gov, K., and Eyercioğlu, O., Surface Finishing of Aerospace Materials, El-Cezeri Journal of Science and Engineering. 2020, 7(2):700-709
There are 26 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Articles
Authors

Ömer Eyercioğlu 0000-0002-9076-0972

Kürşad Göv 0000-0002-3776-865X

Adem Aksoy 0000-0002-3188-2697

Publication Date June 30, 2023
Acceptance Date May 24, 2023
Published in Issue Year 2023 Volume: 6 Issue: 1

Cite

APA Eyercioğlu, Ö., Göv, K., & Aksoy, A. (2023). VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING. The International Journal of Materials and Engineering Technology, 6(1), 7-11.
AMA Eyercioğlu Ö, Göv K, Aksoy A. VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING. TIJMET. June 2023;6(1):7-11.
Chicago Eyercioğlu, Ömer, Kürşad Göv, and Adem Aksoy. “VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING”. The International Journal of Materials and Engineering Technology 6, no. 1 (June 2023): 7-11.
EndNote Eyercioğlu Ö, Göv K, Aksoy A (June 1, 2023) VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING. The International Journal of Materials and Engineering Technology 6 1 7–11.
IEEE Ö. Eyercioğlu, K. Göv, and A. Aksoy, “VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING”, TIJMET, vol. 6, no. 1, pp. 7–11, 2023.
ISNAD Eyercioğlu, Ömer et al. “VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING”. The International Journal of Materials and Engineering Technology 6/1 (June 2023), 7-11.
JAMA Eyercioğlu Ö, Göv K, Aksoy A. VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING. TIJMET. 2023;6:7–11.
MLA Eyercioğlu, Ömer et al. “VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING”. The International Journal of Materials and Engineering Technology, vol. 6, no. 1, 2023, pp. 7-11.
Vancouver Eyercioğlu Ö, Göv K, Aksoy A. VALIDATION OF MATERIAL MODEL AND MECHANISM OF MATERIAL REMOVAL IN ABRASIVE FLOW MACHINING. TIJMET. 2023;6(1):7-11.

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