Research Article
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Year 2018, Volume: 36 Issue: 3, 655 - 666, 01.09.2018

Abstract

References

  • [1] Novakova-Marcincinova L, Novak-Marcincin J., (2013), Experimental testing of materials used in fused deposition modeling rapid prototyping technology. AMR. 740:597-602.
  • [2] Weng Z, Wang J, Senthil T, Wu L., (2016), Mechanical and thermal properties of ABS/montmorillonite nanocomposites for fused deposition modeling 3D printing. Materials and Design, 102:276-283.
  • [3] Ahn SH, Montero M, Odell D, Roundy S, Wright PK., (2002), Anisotropic material properties of fused deposition modeling ABS. Rapid Prototyping Journal. 8(4):248-257.
  • [4] Nidagundi V, Keshavamurthy R, Prakash C., (2015), Studies on Parametric Optimization for Fused Deposition Modelling Process. Materials Today: Proceedings. 2(4-5):1691-1699.
  • [5] Boschetto A, Bottini L., (2016), Design for manufacturing of surfaces to improve accuracy in fused deposition modeling. Robotics and Computer - Integrated Manufacturing. 37:103-114.
  • [6] Kaufui V, Wong and Aldo Hernandez, (2012), A Review of additive manufacturing. International Scholarly Research Network, ISRN Mechanical Engineering. doi:10.5402/2012/208760.
  • [7] Chua CK, Leong KF., (2014), 3D printing and additive manufacturing: Principles and applications 4th edition of rapid prototyping. World Scientific Publishing Company.
  • [8] Gibson I, Rosen DW, Stucker B., (2010), Additive manufacturing technologies: Rapid prototyping to direct digital manufacturing. Springer.
  • [9] Kruth JP, Leu M, Nakagawa T., (1998), Progress in additive manufacturing and rapid prototyping. CIRP Ann-Manuf. Technol. 47(2):525-40.
  • [10] Campbell T, Williams C, Ivanova O, Garrett B., (2011), Could 3D printing change the world. Technologies, Potential and Implications of Additive Manufacturing, Atlantic Council, Washington, DC.
  • [11] White C, Li HCH, Whittingham B, Herzberg I, Mouritz AP., (2009), Damage detection in repairs using frequency response techniques. Comp. Struct. 87(2):175-181.
  • [12] Martínez J, Diéquez JL, Ares E, Pereira A, Hernández P, Pérez JA., (2013), Comparative between FEM models and FDM parts and their approach to a real mechanical behavior. Proc. Eng. 63:878-884.
  • [13] Chaitanya SK, Reddy KM, Harsha SNSH., (2015), Vibration properties of 3D printed / rapid prototype parts. Int. J. Innov. Res. Sci. Eng. Technol. 4(6):4602-4608.
  • [14] Pilch Z, Domin J, and Szłapa A., (2015), The impact of vibration of the 3D printer table on the quality of print. In Selected Problems of Electrical Engineering and Electronics (WZEE). 1-6.
  • [15] Cai L, Byrd P, Zhang H, Schlarman K, Zhang Y, Golub M, Zhang J., (2016), Effect of printing orientation on strength of 3d printed abs plastics. In TMS 145th Annual Meeting and Exhibition. 199-204.
  • [16] Raf E Ul Shougat Md, Ezazul Haque S, Najmul Quader GM., (2016), Effect of building orientation and post processing material on mechanical properties of 3D printed parts. International Conference On Mechanical, Industrial and Energy Engineering. Khulna, Bangladesh,
  • [17] Cai L, Byrd P, Zhang H, Schlarman K, Zhang Y, Golub M, Zhang J., (2016), Effect of printing orientation on strength of 3d printed abs plastics. In TMS 145th Annual Meeting and Exhibition. 199-204.
  • [18] Kam, M., Ipekci, A., Saruhan, H., (2017), Investigation of 3D Printing Filling Structures Effect on Mechanical Properties and Surface Roughness of PET-G Material Products. Gaziosmanpaşa Bilimsel Araştırma Dergisi, 6(Özel Sayı (ISMSIT2017)), 114-121.
  • [19] Matlack KH, Bauhofer A, Krödel S, Palermo A, Daraio C., (2016), Composite 3D-printed metastructures for low-frequency and broadband vibration absorption. Proceedings of the National Academy of Sciences. 113(30):8386-8390.

INVESTIGATION THE EFFECTS OF 3D PRINTER SYSTEM VIBRATIONS ON MECHANICAL PROPERTIES OF THE PRINTED PRODUCTS

Year 2018, Volume: 36 Issue: 3, 655 - 666, 01.09.2018

Abstract

In recent years, three-dimensional (3D) printing is attracting widespread interest due to functional rapid prototyping and products by reducing the time and material involved in process. Most of 3D printer users focus on mechanical properties of products neglecting vibration characteristics of printer system effects on products. The aim of this study is to investigate the effects of 3D printer system vibrations on mechanical properties of printed products. Fused Deposition Modeling (FDM) technology which is one of most used additive manufacturing process was used to print test samples and Polyethyletherphthalate Glycol (PET-G) was used as material for printing. Vibration measurements were taking for eighteen printed test samples. Vibrations data were measured from 3D printer movement in three axes (x, y, and z) by accelerometers. The processing parameters were selected as occupancy rate, filling structures orientation, and processing speed.
The samples in rectilinear filling structure with occupancy rate of 50 % having different orientations (45° by 45° and 60° by 30°) and processing speeds (3600, 3900, and 4200 mm/min). Tensile test was used to test mechanical properties of test samples. The findings have shown that induced vibration has significant impact on mechanical properties which can be used to control the mechanical properties in terms of tensile stress and elongation of printed products during mass printing. Results showed that vibration amplitude values for orientations of 60° by 30° and processing speed 3600 mm/min are much lower compared to the other test samples. While tensile strength increases about % 5 when orientation is 45° by 45° with 3600 mm/min processing speed. From result obtained, it can be said that orientation of the product has a significant effect on the response of the printer system in terms of vibrations.

References

  • [1] Novakova-Marcincinova L, Novak-Marcincin J., (2013), Experimental testing of materials used in fused deposition modeling rapid prototyping technology. AMR. 740:597-602.
  • [2] Weng Z, Wang J, Senthil T, Wu L., (2016), Mechanical and thermal properties of ABS/montmorillonite nanocomposites for fused deposition modeling 3D printing. Materials and Design, 102:276-283.
  • [3] Ahn SH, Montero M, Odell D, Roundy S, Wright PK., (2002), Anisotropic material properties of fused deposition modeling ABS. Rapid Prototyping Journal. 8(4):248-257.
  • [4] Nidagundi V, Keshavamurthy R, Prakash C., (2015), Studies on Parametric Optimization for Fused Deposition Modelling Process. Materials Today: Proceedings. 2(4-5):1691-1699.
  • [5] Boschetto A, Bottini L., (2016), Design for manufacturing of surfaces to improve accuracy in fused deposition modeling. Robotics and Computer - Integrated Manufacturing. 37:103-114.
  • [6] Kaufui V, Wong and Aldo Hernandez, (2012), A Review of additive manufacturing. International Scholarly Research Network, ISRN Mechanical Engineering. doi:10.5402/2012/208760.
  • [7] Chua CK, Leong KF., (2014), 3D printing and additive manufacturing: Principles and applications 4th edition of rapid prototyping. World Scientific Publishing Company.
  • [8] Gibson I, Rosen DW, Stucker B., (2010), Additive manufacturing technologies: Rapid prototyping to direct digital manufacturing. Springer.
  • [9] Kruth JP, Leu M, Nakagawa T., (1998), Progress in additive manufacturing and rapid prototyping. CIRP Ann-Manuf. Technol. 47(2):525-40.
  • [10] Campbell T, Williams C, Ivanova O, Garrett B., (2011), Could 3D printing change the world. Technologies, Potential and Implications of Additive Manufacturing, Atlantic Council, Washington, DC.
  • [11] White C, Li HCH, Whittingham B, Herzberg I, Mouritz AP., (2009), Damage detection in repairs using frequency response techniques. Comp. Struct. 87(2):175-181.
  • [12] Martínez J, Diéquez JL, Ares E, Pereira A, Hernández P, Pérez JA., (2013), Comparative between FEM models and FDM parts and their approach to a real mechanical behavior. Proc. Eng. 63:878-884.
  • [13] Chaitanya SK, Reddy KM, Harsha SNSH., (2015), Vibration properties of 3D printed / rapid prototype parts. Int. J. Innov. Res. Sci. Eng. Technol. 4(6):4602-4608.
  • [14] Pilch Z, Domin J, and Szłapa A., (2015), The impact of vibration of the 3D printer table on the quality of print. In Selected Problems of Electrical Engineering and Electronics (WZEE). 1-6.
  • [15] Cai L, Byrd P, Zhang H, Schlarman K, Zhang Y, Golub M, Zhang J., (2016), Effect of printing orientation on strength of 3d printed abs plastics. In TMS 145th Annual Meeting and Exhibition. 199-204.
  • [16] Raf E Ul Shougat Md, Ezazul Haque S, Najmul Quader GM., (2016), Effect of building orientation and post processing material on mechanical properties of 3D printed parts. International Conference On Mechanical, Industrial and Energy Engineering. Khulna, Bangladesh,
  • [17] Cai L, Byrd P, Zhang H, Schlarman K, Zhang Y, Golub M, Zhang J., (2016), Effect of printing orientation on strength of 3d printed abs plastics. In TMS 145th Annual Meeting and Exhibition. 199-204.
  • [18] Kam, M., Ipekci, A., Saruhan, H., (2017), Investigation of 3D Printing Filling Structures Effect on Mechanical Properties and Surface Roughness of PET-G Material Products. Gaziosmanpaşa Bilimsel Araştırma Dergisi, 6(Özel Sayı (ISMSIT2017)), 114-121.
  • [19] Matlack KH, Bauhofer A, Krödel S, Palermo A, Daraio C., (2016), Composite 3D-printed metastructures for low-frequency and broadband vibration absorption. Proceedings of the National Academy of Sciences. 113(30):8386-8390.
There are 19 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Menderes Kam 0000-0002-9813-559X

Hamit Saruhan This is me 0000-0002-6428-8117

Ahmet İpekçi This is me 0000-0001-9525-0536

Publication Date September 1, 2018
Submission Date May 9, 2018
Published in Issue Year 2018 Volume: 36 Issue: 3

Cite

Vancouver Kam M, Saruhan H, İpekçi A. INVESTIGATION THE EFFECTS OF 3D PRINTER SYSTEM VIBRATIONS ON MECHANICAL PROPERTIES OF THE PRINTED PRODUCTS. SIGMA. 2018;36(3):655-66.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/