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Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD

Year 2020, Volume: 23 Issue: 1, 231 - 239, 01.03.2020
https://doi.org/10.2339/politeknik.658358

Abstract

Centrifugal compressors are widely used for several
purposes in many industries. Aero defense industry uses these compressors in
the engines of several structures. In the present study, the centrifugal
compressor of a mini jet engine is designed with the utilization of
Computational Fluid Dynamics (CFD) tools with the methodology developed. The
designed compressor is manufactured and its tests were conducted using an
engine that is being utilized commercially. The performance parameters of the
designed compressor and the results obtained from the engine were compared and
presented. The specifications of the designed compressor was determined in the
light of the requirements of the test engine. It was observed that the obtained
mass flow rate (0.678 kg/s), pressure ratio (4.6135) and the efficiency
(92.38%) values are within the limits of the design specifications and the
although there is a slight difference between the results of the CFD analyses
and the experiments, the trends of the curves are consistent with each other.

References

  • Referans1 Saravanamuttoo, H.I.H., Rogers, G.F.C., Cohen, H., Straznicky, P.V., Gas Turbine Theory, 2001.
  • Referans2 Kulkarni, V.V., Anil, T.R., Rajan, N.K.S., An Impeller Blade Analysis of Centrifugal Gas Compressor Using CFD, International Journal of Innovations in Engineering and Technology, Volume 7 Issue 4, 2016.
  • Referans3 Boyce, M.P., Principles of Operation and Performance Estimation of Centrifugal Compressors, 1993.
  • Referans4 The Difference Between a Centrifugal Compressor and a Screw Compressor, https://www.quora.com/What-is-the-difference-between-a-centrifugal-compressor-and-a-screw-compressor, access: 11.12.2019
  • Referans5 Galerkin, Y., Reksrin, A., Drozdov, A., 2D and 3D Impellers of Centrifugal Compressors – Advantages, Shortcomings and Fields of Application, IOP Conference Series: Materials Science and Engineering, Volume 232, conference 1, 2017.
  • Referans6 Tamaki, H., Unno, M., Kawakubo, T., Hirata, Y., Aerodynamic Design of Centrifugal Compressor for AT14 Turbocharger, IHI Engineering Review, Vol. 43, No.2, 2010.
  • Referans7 Damor, J.J., Patel, D.S., Thakkar, K.H., Brahmbhatt, P.K., Experimental and CFD Analysis of Centrifugal Pump Impeller – A Case Study, International Journal of Engineering Research and Technology, 2013.
  • Referans8 ANSYS CFX 15.0, ANSYS Fluent User's Guide, ANSYS Inc., 2013.
  • Referans9 Japikse, D., “Centrifugal Compressor Design and Performance”, Wilder VT, USA: Concepts ETI, 1996.
  • Referans10 Pakle, S., Jiang, K., “Design of a high-performance centrifugal compressor with new surge margin improvement technique for high speed turbomachinery”, Propulsion and Power Research Volume 7, Issue 1, 2018.
  • Referans11 He, X., Zheng, X., “Mechanisms of Sweep on the Performance of Transonic Centrifugal Compressor Impellers, Applied Sciences, 7(10):1081, 2017.
  • Referans12 Bogdanets, S., Blinov, V., Sedunin, V., Komarov, O., Skorohodov, A., “Validation of a CFD Model of a Single Stage Centrifugal Compressor by Local Flow Parameters”, EPJ Web of Conferences; Les Ulis Vol. 196, Les Ulis: EDP Sciences, 2019.
  • Referans13 Zahed, A. H., Bayomi, N. N., “Design Procedure of Centrifugal Compressors”, ISESCO Journal of Science and Technology, Volume 10, Number 17, 2014.
  • Referans14 Casey, M. V., Krahenbühl, D., Zwyssig, C., “The Design of Ultra-High-Speed Miniature Centrifugal Compressors”, European Conference on Turbomachinery Fluid Dynamics and Thermodynamics ETC 10, 2013.
  • Referans15 Li, P. Y., Gu, C. W., Song, Y., “A New Optimization Method for Centrifugal Compressors Based on 1D Calculations and Analyses”,  Energies 8(5):4317-4334, 2015.

Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD

Year 2020, Volume: 23 Issue: 1, 231 - 239, 01.03.2020
https://doi.org/10.2339/politeknik.658358

Abstract

Centrifugal compressors are widely used for several
purposes in many industries. Aero defense industry uses these compressors in
the engines of several structures. In the present study, the centrifugal
compressor of a mini jet engine is designed with the utilization of
Computational Fluid Dynamics (CFD) tools with the methodology developed. The
designed compressor is manufactured and its tests were conducted using an
engine that is being utilized commercially. The performance parameters of the
designed compressor and the results obtained from the engine were compared and
presented. The specifications of the designed compressor was determined in the
light of the requirements of the test engine. It was observed that the obtained
mass flow rate (0.678 kg/s), pressure ratio (4.6135) and the efficiency
(92.38%) values are within the limits of the design specifications and the
although there is a slight difference between the results of the CFD analyses
and the experiments, the trends of the curves are consistent with each other.

References

  • Referans1 Saravanamuttoo, H.I.H., Rogers, G.F.C., Cohen, H., Straznicky, P.V., Gas Turbine Theory, 2001.
  • Referans2 Kulkarni, V.V., Anil, T.R., Rajan, N.K.S., An Impeller Blade Analysis of Centrifugal Gas Compressor Using CFD, International Journal of Innovations in Engineering and Technology, Volume 7 Issue 4, 2016.
  • Referans3 Boyce, M.P., Principles of Operation and Performance Estimation of Centrifugal Compressors, 1993.
  • Referans4 The Difference Between a Centrifugal Compressor and a Screw Compressor, https://www.quora.com/What-is-the-difference-between-a-centrifugal-compressor-and-a-screw-compressor, access: 11.12.2019
  • Referans5 Galerkin, Y., Reksrin, A., Drozdov, A., 2D and 3D Impellers of Centrifugal Compressors – Advantages, Shortcomings and Fields of Application, IOP Conference Series: Materials Science and Engineering, Volume 232, conference 1, 2017.
  • Referans6 Tamaki, H., Unno, M., Kawakubo, T., Hirata, Y., Aerodynamic Design of Centrifugal Compressor for AT14 Turbocharger, IHI Engineering Review, Vol. 43, No.2, 2010.
  • Referans7 Damor, J.J., Patel, D.S., Thakkar, K.H., Brahmbhatt, P.K., Experimental and CFD Analysis of Centrifugal Pump Impeller – A Case Study, International Journal of Engineering Research and Technology, 2013.
  • Referans8 ANSYS CFX 15.0, ANSYS Fluent User's Guide, ANSYS Inc., 2013.
  • Referans9 Japikse, D., “Centrifugal Compressor Design and Performance”, Wilder VT, USA: Concepts ETI, 1996.
  • Referans10 Pakle, S., Jiang, K., “Design of a high-performance centrifugal compressor with new surge margin improvement technique for high speed turbomachinery”, Propulsion and Power Research Volume 7, Issue 1, 2018.
  • Referans11 He, X., Zheng, X., “Mechanisms of Sweep on the Performance of Transonic Centrifugal Compressor Impellers, Applied Sciences, 7(10):1081, 2017.
  • Referans12 Bogdanets, S., Blinov, V., Sedunin, V., Komarov, O., Skorohodov, A., “Validation of a CFD Model of a Single Stage Centrifugal Compressor by Local Flow Parameters”, EPJ Web of Conferences; Les Ulis Vol. 196, Les Ulis: EDP Sciences, 2019.
  • Referans13 Zahed, A. H., Bayomi, N. N., “Design Procedure of Centrifugal Compressors”, ISESCO Journal of Science and Technology, Volume 10, Number 17, 2014.
  • Referans14 Casey, M. V., Krahenbühl, D., Zwyssig, C., “The Design of Ultra-High-Speed Miniature Centrifugal Compressors”, European Conference on Turbomachinery Fluid Dynamics and Thermodynamics ETC 10, 2013.
  • Referans15 Li, P. Y., Gu, C. W., Song, Y., “A New Optimization Method for Centrifugal Compressors Based on 1D Calculations and Analyses”,  Energies 8(5):4317-4334, 2015.
There are 15 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Zeynep Aytaç 0000-0003-0717-5287

Nuri Yücel 0000-0001-9390-5877

Publication Date March 1, 2020
Submission Date December 11, 2019
Published in Issue Year 2020 Volume: 23 Issue: 1

Cite

APA Aytaç, Z., & Yücel, N. (2020). Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD. Politeknik Dergisi, 23(1), 231-239. https://doi.org/10.2339/politeknik.658358
AMA Aytaç Z, Yücel N. Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD. Politeknik Dergisi. March 2020;23(1):231-239. doi:10.2339/politeknik.658358
Chicago Aytaç, Zeynep, and Nuri Yücel. “Development of a Design Methodology for a Centrifugal Compressor With the Utilization of CFD”. Politeknik Dergisi 23, no. 1 (March 2020): 231-39. https://doi.org/10.2339/politeknik.658358.
EndNote Aytaç Z, Yücel N (March 1, 2020) Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD. Politeknik Dergisi 23 1 231–239.
IEEE Z. Aytaç and N. Yücel, “Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD”, Politeknik Dergisi, vol. 23, no. 1, pp. 231–239, 2020, doi: 10.2339/politeknik.658358.
ISNAD Aytaç, Zeynep - Yücel, Nuri. “Development of a Design Methodology for a Centrifugal Compressor With the Utilization of CFD”. Politeknik Dergisi 23/1 (March 2020), 231-239. https://doi.org/10.2339/politeknik.658358.
JAMA Aytaç Z, Yücel N. Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD. Politeknik Dergisi. 2020;23:231–239.
MLA Aytaç, Zeynep and Nuri Yücel. “Development of a Design Methodology for a Centrifugal Compressor With the Utilization of CFD”. Politeknik Dergisi, vol. 23, no. 1, 2020, pp. 231-9, doi:10.2339/politeknik.658358.
Vancouver Aytaç Z, Yücel N. Development of a Design Methodology for a Centrifugal Compressor with the Utilization of CFD. Politeknik Dergisi. 2020;23(1):231-9.